免(mian)燒磚(zhuan)(zhuan)質量關鍵在于(yu)(yu)原(yuan)材料(liao)的(de)選擇配比和受壓大小。全自動免(mian)燒磚(zhuan)(zhuan)機生產(chan)線原(yuan)材料(liao)主要有(you)砂、石、水(shui)泥(ni)(ni)、粉煤(mei)灰、煤(mei)矸石、爐渣(zha)、建(jian)筑(zhu)垃圾等(deng)，并且能夠與水(shui)泥(ni)(ni)粘(zhan)結。免(mian)燒磚(zhuan)(zhuan)生產(chan)原(yuan)材料(liao)配比沒有(you)固定公式(shi)計算，關鍵是(shi)看(kan)廠(chang)(chang)家當(dang)地的(de)具(ju)體情況(kuang)。如果工廠(chang)(chang)處于(yu)(yu)礦場電廠(chang)(chang)附近可以(yi)節省很多(duo)原(yuan)料(liao)使(shi)用(yong)費用(yong)。原(yuan)材料(liao)水(shui)泥(ni)(ni)一般(ban)含(han)量8%~10%，如果使(shi)用(yong)的(de)是(shi)粉煤(mei)灰或(huo)者(zhe)粉（低等(deng)級水(shui)泥(ni)(ni)）的(de)話可以(yi)減少水(shui)泥(ni)(ni)用(yong)量。但(dan)是(shi)我(wo)們建(jian)議您(nin)使(shi)用(yong)粉末材料(liao)和顆粒狀物料(liao)的(de)混合使(shi)用(yong)，這樣的(de)組(zu)合會(hui)更好，而且可以(yi)節約水(shui)泥(ni)(ni)，降(jiang)低原(yuan)材料(liao)的(de)成本(ben)。

免燒磚生產原材料準備需要用到顎式破(po)碎(sui)機(ji)、球磨機(ji)、三倉配料站、輸送帶、攪拌機(ji)等(deng)。

顎式破碎機

顎(e)式(shi)破(po)(po)(po)(po)碎(sui)(sui)機(ji)(ji)適(shi)用(yong)于免(mian)燒(shao)磚(zhuan)原(yuan)材料(liao)破(po)(po)(po)(po)碎(sui)(sui)。主要(yao)有機(ji)(ji)架、動(dong)(dong)(dong)顎(e)、偏心(xin)(xin)軸(zhou)、顎(e)板(ban)(ban)(ban)、肘板(ban)(ban)(ban)等零部件組成(cheng)，電(dian)動(dong)(dong)(dong)機(ji)(ji)通(tong)過(guo)三角(jiao)皮帶(dai)(dai)轉(zhuan)動(dong)(dong)(dong)偏心(xin)(xin)軸(zhou)，使動(dong)(dong)(dong)顎(e)按(an)已調(diao)整(zheng)好的(de)(de)(de)軌道(dao)進行運動(dong)(dong)(dong)，從而(er)將破(po)(po)(po)(po)碎(sui)(sui)腔內(nei)的(de)(de)(de)物料(liao)破(po)(po)(po)(po)碎(sui)(sui)。電(dian)動(dong)(dong)(dong)機(ji)(ji)驅動(dong)(dong)(dong)皮帶(dai)(dai)和皮帶(dai)(dai)輪，通(tong)過(guo)偏心(xin)(xin)軸(zhou)使動(dong)(dong)(dong)顎(e)上(shang)下運動(dong)(dong)(dong)，當動(dong)(dong)(dong)顎(e)上(shang)升時(shi)(shi)肘板(ban)(ban)(ban)與(yu)(yu)動(dong)(dong)(dong)顎(e)間(jian)夾角(jiao)變大，從而(er)推動(dong)(dong)(dong)動(dong)(dong)(dong)顎(e)板(ban)(ban)(ban)向(xiang)固定(ding)顎(e)板(ban)(ban)(ban)接(jie)近(jin)，與(yu)(yu)其同時(shi)(shi)物料(liao)被壓(ya)碎(sui)(sui)或劈碎(sui)(sui)，達到破(po)(po)(po)(po)碎(sui)(sui)的(de)(de)(de)目(mu)的(de)(de)(de)；當動(dong)(dong)(dong)顎(e)下行時(shi)(shi)，肘板(ban)(ban)(ban)與(yu)(yu)動(dong)(dong)(dong)顎(e)夾角(jiao)變小，動(dong)(dong)(dong)顎(e)板(ban)(ban)(ban)在拉桿(gan)，彈簧的(de)(de)(de)作(zuo)用(yong)下，離開(kai)固定(ding)顎(e)板(ban)(ban)(ban)，此(ci)時(shi)(shi)已破(po)(po)(po)(po)碎(sui)(sui)物料(liao)從破(po)(po)(po)(po)碎(sui)(sui)腔下口排(pai)出。隨著電(dian)動(dong)(dong)(dong)機(ji)(ji)連續轉(zhuan)動(dong)(dong)(dong)而(er)破(po)(po)(po)(po)碎(sui)(sui)機(ji)(ji)動(dong)(dong)(dong)顎(e)作(zuo)周(zhou)期運動(dong)(dong)(dong)壓(ya)碎(sui)(sui)和排(pai)泄物料(liao)，實(shi)現批量(liang)生(sheng)產。

球磨機

球(qiu)(qiu)(qiu)(qiu)磨(mo)機(ji)(ji)是(shi)物(wu)(wu)料(liao)(liao)被破碎(sui)機(ji)(ji)破碎(sui)之后(hou)，再進(jin)(jin)行粉碎(sui)的關鍵設備。東與(yu)(yu)機(ji)(ji)械(xie)集(ji)團生產(chan)(chan)(chan)的球(qiu)(qiu)(qiu)(qiu)磨(mo)機(ji)(ji)為臥式筒(tong)形旋(xuan)(xuan)轉裝(zhuang)置，外沿齒輪傳動(dong)，兩倉、格子(zi)型球(qiu)(qiu)(qiu)(qiu)磨(mo)機(ji)(ji)。物(wu)(wu)料(liao)(liao)由進(jin)(jin)料(liao)(liao)裝(zhuang)置經入(ru)料(liao)(liao)中(zhong)空軸(zhou)(zhou)螺旋(xuan)(xuan)均勻(yun)地進(jin)(jin)入(ru)磨(mo)機(ji)(ji)第一(yi)倉，該(gai)倉內(nei)有(you)階梯(ti)襯板(ban)或(huo)波紋襯板(ban)，內(nei)裝(zhuang)不同規格鋼(gang)球(qiu)(qiu)(qiu)(qiu)，筒(tong)體(ti)轉動(dong)產(chan)(chan)(chan)生離心力將鋼(gang)球(qiu)(qiu)(qiu)(qiu)帶到一(yi)定(ding)高度后(hou)落下，對物(wu)(wu)料(liao)(liao)產(chan)(chan)(chan)生重擊和研(yan)磨(mo)作用(yong)(yong)(yong)。物(wu)(wu)料(liao)(liao)在(zai)第一(yi)倉達到粗(cu)磨(mo)后(hou)，經單層隔倉板(ban)進(jin)(jin)入(ru)第二倉，該(gai)倉內(nei)鑲有(you)平襯板(ban)，內(nei)有(you)鋼(gang)球(qiu)(qiu)(qiu)(qiu)，將物(wu)(wu)料(liao)(liao)進(jin)(jin)一(yi)步研(yan)磨(mo)。粉狀(zhuang)物(wu)(wu)通過(guo)卸料(liao)(liao)箅(bi)板(ban)排出。圓錐球(qiu)(qiu)(qiu)(qiu)磨(mo)機(ji)(ji)是(shi)采用(yong)(yong)(yong)滾動(dong)軸(zhou)(zhou)承作為筒(tong)體(ti)的支撐結構，按(an)照全新理念設計的一(yi)種新型球(qiu)(qiu)(qiu)(qiu)磨(mo)機(ji)(ji)。它系統解決了(le)取(qu)代滑動(dong)軸(zhou)(zhou)瓦(wa)所用(yong)(yong)(yong)重載滾動(dong)軸(zhou)(zhou)承的壽(shou)命及(ji)調(diao)心問(wen)題、惡劣環境條(tiao)件下的密封問(wen)題及(ji)長時間工(gong)作產(chan)(chan)(chan)生的筒(tong)體(ti)竄動(dong)問(wen)題。與(yu)(yu)傳統球(qiu)(qiu)(qiu)(qiu)磨(mo)機(ji)(ji)相比，應(ying)用(yong)(yong)(yong)該(gai)技術的球(qiu)(qiu)(qiu)(qiu)磨(mo)機(ji)(ji)可有(you)效(xiao)降低電機(ji)(ji)功率，節省潤(run)滑油的使用(yong)(yong)(yong)并(bing)節約了(le)冷(leng)卻水。綜(zong)合(he)性能降低免燒磚的生產(chan)(chan)(chan)成(cheng)本。

三倉配料站

三(san)倉(cang)(cang)配料站(zhan)(zhan)適用于(yu)原(yuan)(yuan)材(cai)料質量配比(bi)。三(san)倉(cang)(cang)配料站(zhan)(zhan)顧名思義有三(san)個倉(cang)(cang)，分別裝(zhuang)上不同的原(yuan)(yuan)料，倉(cang)(cang)下有計量稱，控制各(ge)種原(yuan)(yuan)料的重量，按比(bi)例配料，是(shi)原(yuan)(yuan)料配比(bi)更(geng)加準確。

輸送帶

輸(shu)送帶(dai)是將(jiang)配好的(de)原材料輸(shu)送到下一個設備。東岳生產(chan)的(de)輸(shu)送帶(dai)有單層和雙層。

攪拌機

攪(jiao)(jiao)拌(ban)(ban)(ban)機(ji)(ji)將配好的原料(liao)攪(jiao)(jiao)拌(ban)(ban)(ban)均勻。攪(jiao)(jiao)拌(ban)(ban)(ban)機(ji)(ji)按攪(jiao)(jiao)拌(ban)(ban)(ban)原理分(fen)為自落(luo)式(shi)(shi)攪(jiao)(jiao)拌(ban)(ban)(ban)機(ji)(ji)和強(qiang)制式(shi)(shi)攪(jiao)(jiao)拌(ban)(ban)(ban)機(ji)(ji)。一般免燒磚機(ji)(ji)生產(chan)選用強(qiang)制式(shi)(shi)攪(jiao)(jiao)拌(ban)(ban)(ban)機(ji)(ji)。拌(ban)(ban)(ban)筒(tong)內的轉(zhuan)軸(zhou)臂架上裝有攪(jiao)(jiao)拌(ban)(ban)(ban)葉(xie)片，加入拌(ban)(ban)(ban)筒(tong)內的物料(liao)，在攪(jiao)(jiao)拌(ban)(ban)(ban)葉(xie)片的強(qiang)力攪(jiao)(jiao)動下，形成交叉的物流。這種(zhong)攪(jiao)(jiao)拌(ban)(ban)(ban)方(fang)式(shi)(shi)遠比自落(luo)攪(jiao)(jiao)拌(ban)(ban)(ban)方(fang)式(shi)(shi)作用強(qiang)烈，主要適于攪(jiao)(jiao)拌(ban)(ban)(ban)干(gan)硬性混凝土。